Ampoule Production Line

The Production Line of Washing, Oven, Filling and Sealing Machine for Ampoule is specially designed to produce liquid injection according to GMP Standard. It consists of ACQ Type Vertical Automatic Ultrasonic Bottle Washing Machine, Model GMS Tunnel-type Oven, Model AGF Wire-Drawing, Filling and Sealing Machine. Equipped with advanced instruments at home and abroad, it features advanced system of control, steady operation, low noise, convenient maintenance with low cost.

It is applicable for producing the ampoule of 1-20ml. The number of needles of filling and sealing machine can be adjustable, and each machine departing from the production line can also be singly used. Whole productive process is under the protection of 100 stage laminar flow protection device, and the production quality is according with GMP Standard.

1. ACQ Type Vertical Automatic Ultrasonic Bottle Washing Machine

2. Model GMS Tunnel-type Oven

3.   Model AGF Wire-Drawing, Filling and Sealing Machine

1.  Put the tray full of ampoules into inner tray of  ACQ Type Vertical Automatic Ultrasonic Bottle Washing Machine, ampoules will be sent into water-poure case via screw path for ultrasonic washing. Then ampoules are raised by vertical rotary screw pole, clamped by a row of clamps, overturned to bottom up and sent into round-barrel 3-water-3-air washing case. Then ampoules are washed by filtering water, pure water, water for injection seperately and blowed by pure air after each time washing. Finally ampoules are overturned bottom down and sent into oven orderly for next step.

2.   Under the monitoring of intelligent system of Model GMS Tunnel-type Oven, ampoules are successively entered the Preheating Zone, High Temperature Sterilizing and Drying Zone and Cooling Zone of the Oven by conveyer chain with speed stepless adjustable. The temperature control system has functions of temperature setting, displaying, recording and printing. In order to avoid pollution, the 100 stage laminar flow protection devices are supplied in the inlet section and outlet section of the oven(option). After cooling, drying for no bacterum, and throwing off the heat source, ampoules are taken out automatically for next step.

3. Ampoules in bulk are fed into the bottle-feeding passageway of Model AGF Wire-drawing Filling and Sealing Machine by the conveyer belt. The ampoules in group are intermittently and orderly fed into the stations of nitrogen filling, wire-drawing, filling and sealing under the protection of 100 stage laminar flow protection device (option). Sealed ampoules are intermittently pushed out of the bottle funnel by a bottle-pusher.

1.   The whole system is always under the protection of 100 stage laminar flow protection device and according with G.M.P Standard.

2. Equipped with advanced instruments and sensitive control system at home and abroad to guarantee the stable performance an convenient operation. Water used for bottle-washing can be recycled to save water consumption.

3.   Applicable for various ampoules specification.

4.  The bottle washing machine adopts PLC control and human interface control for bottle washing process, and ultrasonic-washing time can be set freely.

5.  The temperature control system of oven has a function of paper recording or non-paper recording.

6.   The speed of vonveyer belt in oven is stepless adjustable and satisfying various output requirements

7.  In the wire-drawing, filling and sealing machine , equipped with device to ensure no bottle-no filling.

8.   In the wire-drawing , filling and sealing machine, liquid gas plus oxyen or industrial acetylene plus oxygen is adopted as buring gas with high capacity.

9.  In the wire-drawing, filling and sealing machine, primacy tiny-adjustment is adopted for filling with less error.

10.  The whole line features convenient assembly, compact and rational configurations, small footprint.

11.  The whole line features beatiful appearance, practicality,convenient maintnance with low cost.

12.  This whole line is totally automatical without pollution of manual pollution.